Non-stick coating×吉田ＳＫＴ - List of Manufacturers, Suppliers, Companies and Products

[CFRP Production Process Improvement] Achieving improvements through surface treatment - Non-stick coating

The production process of CFRP, which involves layering carbon fibers with resin, requires release properties and non-stick characteristics. Surface treatment technology enhances production efficiency! It also addresses the challenges of release agents.

Yoshida SKT offers "coating" and "functional surface treatment" that address concerns such as highly adhesive materials sticking to equipment and components, hindering production or reducing production efficiency. By providing surfaces with the function of being "less sticky," we aim to resolve these issues. 【Improve CFRP production processes with coating from Yoshida SKT】 ■Challenges - Cleaning tools during CFRP autoclave molding is burdensome. ■Solution - Features of optimal coating for cutting blades. ■Features of selectable coatings - Excellent release properties for epoxy resin. - Long-lasting coating effects. - Silicone-free treatment options available. ■Challenges - Release treatment during CFRP molding causes waste and unevenness. ■Solution - Features of high-release surface treatment. ■Features of selectable coatings - Low-temperature treatment minimizes damage to CFRP (mold). - Particularly strong grades with non-stick (release) properties. - Long-lasting coating effects. - Can also provide tackiness (properties that make surfaces less slippery). *For more details, please download the PDF or contact us.

Company：吉田ＳＫＴ
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Strong against wear and film peeling! Non-stick coating

Ah, strong! Remarkable durability. An organic coating system "Bicoat(R)" suitable for applications with mechanical loads.

When applying non-stick coatings to molds and jigs, there are applications that cannot be used due to wear or film peeling. For example, molds subjected to strong pressure and "heat sealers" in packaging machines that come into contact with metal are among them. 'Bicoat' is a coating system that achieves the ideal functions of non-stick and wear resistance by combining inorganic and organic surface treatment technologies. ◆ It offers reliable non-stick and release properties, as well as high hardness and excellent dimensional accuracy. ◆ It is also suitable for coating areas that require micron-level dimensional precision. 【Features】 ■ Incredible durability ■ High hardness and scratch resistance ■ Excellent wear resistance ■ Superior non-stick and release properties ■ Safe for use in molds requiring micron-level dimensional precision *For more details, please refer to the PDF document or feel free to contact us.

Company：吉田ＳＫＴ
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Other surface treatment equipment

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A non-stick coating that allows adhesive tape to be easily peeled off with a 1μm thin film.

Nano Process (R) TLS-200 allows for non-stick coating while maintaining high surface precision with a thin film coating of approximately 1μm.

The "Nano Process (R) TLS-200" has almost no thickness due to the coating, so there is little need to consider the thickness of the coating, allowing for effects such as non-stick, water-repellent, and oil-repellent properties. Even with sharp substrates like blades, processing can be done while maintaining their shape, enabling surface modification of components in a wide range of industries, including production equipment transport lines and packaging processes. *For more details, please refer to the PDF materials or feel free to contact us. ▼ Here is the official Yoshida SKT website for "Nano Process (R)" ▼

Company：吉田ＳＫＴ
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Coating Agent

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The adhesive tape does not stick at all; silicone-based non-stick coating.

In the adhesive tape release test, the force to peel off the tape is zero! The MRS coating can easily peel off sticky substances like adhesive tape and seals.

"MRS Coating" (Mold Release Silicone) is a non-stick coating that has features not found in conventional silicone coatings. It is used to prevent sticking in production processes and equipment, such as conveyor lines for adhesive films and cutter blades of automatic packaging machines, achieving improved production efficiency and reduced defect rates. [Features] - Non-stick (release) + solvent resistance → MRS-102 - Non-stick (release) + film hardness (9H) → MRS-014 - Non-stick (release) + heat resistance (300°C) → MRS-004 - Non-stick (release) + slip properties → MRS-003 - Non-stick (release) + low-temperature processability → MRS-200 Due to its smooth surface, it is easy to wipe off dirt, and there are grades that show almost no change in release properties even when cleaned with solvents. *Based on our tests *For more details, please click "PDF Download" or feel free to contact us.

Company：吉田ＳＫＴ
Price：Other

Surface treatment contract service

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Prevent blade troubles in production equipment! Non-stick coating

Adhesive problems with blades that occur in production equipment, such as cutting adhesive films and tapes. Solved with a non-stick coating for the blade.

Are there any issues with adhesive sticking to the "cutting blades" of production equipment, impairing cutting performance or contaminating products? ■ Obstacle to Automation For process automation, it is essential that no human intervention is required and that operations are continuous. If phenomena occur where adhesive materials adhere to the blades, it becomes difficult to automate that line. ■ Increased Cleaning Frequency If frequent cleaning of the blades is necessary, production may not be achievable within the expected time frame, leading to decreased production efficiency. Additionally, increased working hours due to cleaning can raise costs and heighten concerns about worker safety. ■ Adhesion to Products, Product Contamination If adhesive or materials stuck to the blades adhere to the next product being cut, it can result in defective products or necessitate repairs in subsequent processes. Furthermore, if the cutting blades become dull, it can disrupt the cutting shape and cause issues. Yoshida SKT offers coatings that can resolve such troubles. ▽ Click here to apply for a collection of case studies on cutting process improvements and a trial set ▽

Company：吉田ＳＫＴ
Price：Other

Processing Contract

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Improving the efficiency of pharmaceutical manufacturing lines! Solving problems with non-stick coatings.

Improving manufacturing line efficiency! Solving sticking problems with non-stick "MRS coating."

This manufacturer was facing a problem in the manufacturing process of pain-relieving and anti-inflammatory adhesive patches (wet compresses), where products were sticking to the transport equipment, leading to line stoppages and product defects. The product consists of a three-layer structure, with an effective ingredient-containing paste layered on a supporting substrate and a release film. This paste was coming into contact with the transport guide, causing adhesion, which resulted in line stoppages and product bending defects. In response, we proposed the "MRS Coating," which excels in non-adhesiveness. This coating is effective even against adhesives like those found in duct tape. As a result of evaluations conducted with actual products and samples, it was confirmed that there was no sticking, and it was adopted for use in the actual machines. As a result, the sticking issues were eliminated, leading to a reduction in defective products, an improvement in the good product rate, and a decrease in maintenance time associated with line stoppages. Are you facing similar issues? The "MRS Coating" may contribute to improving the efficiency of your manufacturing line. Please feel free to contact us for more information.

Company：吉田ＳＫＴ
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Non-stick coating "MRS Coating"

The silicone-based non-stick coating "MRS Coating" allows for easy peeling, just like adhesive tape or seals.

"MRS Coating" (Mold Release Silicone) is a non-stick coating that has features not found in conventional silicone coatings. [Features] - Non-stick (release) + solvent resistance → MRS-102 - Non-stick (release) + film hardness (9H) → MRS-014 - Non-stick (release) + heat resistance (300℃) → MRS-004 - Non-stick (release) + low-temperature processability (below 80℃) → MRS-200 - Non-stick (release) + slip properties → MRS-003 Additionally, the smooth surface makes it easy to wipe off dirt, and even when cleaned with solvents, the release properties remain largely unchanged depending on the grade. *Based on our tests. *Features vary by product type. *For more details, please click "PDF Download" or feel free to contact us.

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For applications that cannot be satisfied with fluorine or silicone! Non-stick coating.

Experience excellent non-stick properties for applications that cannot be satisfied with Teflon or silicone coatings! Anti-stick coating.

To prevent adhesion of sticky substances, fluoropolymer coatings (Teflon™ coatings) and silicone coatings are commonly used, but the following challenges may arise: [Challenge 1] Even with surface treatments claiming to prevent sticking, there was not much change. [Challenge 2] It started sticking unexpectedly quickly during use. [Challenge 3] Silicone coating transfers and causes defects in the bonding process (fluoropolymer did not provide sufficient effectiveness, leading to the choice of silicone). Recently, there has been an increase in customers needing solutions for more adhesive materials, such as wanting to release molten resins that do not fully solidify to shorten processing time. "Yoshida SKT has coatings that can improve such situations." With general fluoropolymer coatings, sticky substances can adhere due to various factors. In response, treatments that create a rough surface to reduce the contact area with sticky substances are known. Our company has a unique technology to create convex surfaces using fluoropolymer and is now offering a kit to experience its effects for free! ▼ You can apply from the official Yoshida SKT website below.

Company：吉田ＳＫＴ
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Prevents adhesion even with high-temperature adhesives! Strong against scratches and peeling - non-stick coating.

In general fluoropolymer coatings, it is difficult to prevent adhesion with high-temperature adhesives. Here are examples of coatings with excellent release properties and resistance to film damage.

■Concern The customer's adhesive manufacturer was producing various products by stirring and mixing adhesives in stainless steel beakers. During this process, the adhesive would stick to the inner walls of the beaker, preventing proper mixing, so a good non-stick coating was needed. ■Background The customer was already using a fluororesin coating. However, the stirring of the adhesive was conducted at high temperatures above 200°C, and issues arose where the coating would peel off due to contact between the beaker and the stirring blades, leading to contamination of the product with foreign substances. Therefore, they were looking for a coating that offered higher non-stick properties and was less likely to peel off due to scratches. ■Adopted Coating FSR (Fluoro Super Release) HR-3110R ■Adoption Process and Effects Initially, tests were conducted with CHC coat, which has high film hardness even at high temperatures, but some adhesion and film peeling occurred. Therefore, tests were conducted with FSR, which excels in non-stick properties in high-temperature environments. After testing with samples, the beaker was treated with "FSR HR-3110R." As a result, it exhibited non-stick properties that were incomparable to the fluororesin coating, and after about a month of use, there was almost no scratching or peeling of the coating, leading to its adoption.

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PFAS-free non-stick coating 'MRS Coating'

Explanation of the non-stick coating "MRS Coating" that achieves non-stick properties without fluorine.

The "MRS Coating" is a coating primarily made of silicone, featuring coating technology that has characteristics not found in conventional silicone coatings. 【Series Features】 ■MRS-102 Maintains effectiveness even after cleaning with solvents ■MRS-014 Thin film that preserves shapes like the thinness of a blade and wrinkles ■MRS-004 Heat resistance exceeding 200°C (Release even after 16 hours at 350°C) ■Release properties (non-stick) and excellent cleanability → The smooth surface makes it easy to wipe off dirt, and even when cleaned with solvents, the release properties remain almost unchanged. *Based on our durability tests *Features may vary depending on the product type. *For more details, please click "PDF Download" or feel free to contact us. ○ For inquiries regarding the presence or absence of PFAS in each series, please contact us.

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Non-stick coating×吉田ＳＫＴ - List of Manufacturers, Suppliers, Companies and Products

Non-stick coating Product List